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Linkage - Step 1

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Linkage - Step 5

Linkage - Part 2

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 Linkages Part 1                                                                          

  Pushrods, Servos & Servo Resolution

  By Troy Newman                                                                                                 

Step One:  Choosing the Servo

Servo choices are central to any thought about linkages. I was told once that you can never have enough servo for the job. Many factors play a role in servo selection.  

Troy Newman w/Supreme

Speed is good, but more critical for us in pattern modeling are power (torque) and centering or precision. Many of the servos on the market today have plenty of power, but their centering leaves something to be desired.  Digital servos are best at centering, as a general rule.  However, some brands just don’t center as well as others.  

 

Linkage Matters

We sometimes spend lots of money to get the latest and greatest digital servo and then throw a piece of music wire at the linkage, with a Z-bend in it and a sloppy, oversized servo wheel hole. When you buy the right servo for the task, you need to consider the linkage that connects your fingers via radio waves to the aileron, rudder, elevator, and throttle. Linkages need to be stiff, and friction free. You need the connections to be tight and free of any slop.

Next is a look at the geometry involved in how the radio and servos work. These principles are critical to good linkage setup.

Stiff lines and slop-free connections are important. There are many products offered on the market as pushrods. I'd recommend at least a 4-40 pushrod for use in pattern models.  This would include Dubro's 4-40 metal pushrods. They're the cheapest and they work.  They're not the lightest but they'll move the surface without breaking or failing under the loads we apply.

On the other hand, weight's a big factor.  Dubro 4-40 pushrods tend to get heavy.  And since pattern flyers are always looking to save weight, the carbon fiber pushrod systems work the best. They're stiffer, lighter, and easier to deal with than old metal rods.

The most readily available carbon fiber rods are made by Central Hobbies. These have titanium ends and are very light and stiff.  Remember: the pushrods are your connection between fingers and control surface. So I choose Central Hobbies' carbon fiber pushrods. They’re easy to use, and I've never had one fail. In fact, I've never heard of one failing or breaking, when it was correctly assembled.

To check for slop or bend in a particular linkage, turn the radio on with that servo connected and then apply a small amount of force to the control surface. Wiggle the control back and forth, watching both the servo and linkage. There'll almost always be something in terms of gear slop or some give.  You'll want to minimize this as much as possible. Nylon-geared servos are one solution for gear slop. Likewise, a rigid servo tray or mounting rails are important.

Next: Clevis Links & Ball Links

 

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07/28/10


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